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ERP - production module.  Assembly production.

ERP production procedures are linked to Bill of Materials (BOM) module to make work order.

 

Key procedures are as follows

 1.     BOM masters

2.      Work Order

3.      Production Entry

4.      Production QC 

 

1.1.          Production Master                                                                                

The following menus appear under Other Masters menu:

Production module depends on the Inventory module; therefore relevant major masters are repeated here:

BOM master

Item Master

Location Master

Customer Master

1.2.          Production Transactions

1.2.1.               Stock Transfer from stores to shop floor with link to BOM

                             Using work order

 1.2.2.               Work Order                                                                                 

  • Work Order is a passive document, which is a communication between marketing and production.

  • Work Order does not change the inventory.

  • Work order is prepared for the item to be produced (may be finished goods or semi-finished item). 

  • WO will also give raw material (child items) required to produce the father item.

  • It is compulsory to prepare the BOM.  Without work order, production entry cannot be entered.

 

 

 1.2.3.  Production Entry

 Production entry can be done only if Work Order  is prepared.

1.      This is an active document. 

This will reduce the Raw Material / Packing Material from the consumed location

 and add item being produced (may be father item or FG) in the produced location.

1)     Pending Work Order  will be defaulted.

2)     User will enter Work Order Number.

3)     Work Order  qty will be defaulted.

2.      BOM  revision number will be defaulted automatically from the BOM master.

3.      DNS Work order will be closed by production entry.

 

 Example:

VIBROFIN SMA 500 PU

STEP #

1.  CREATE BILL OF MATERIALS IN BOM MASTER

2.   PREPARE WORK ORDER FROM STARTING FROM THE LOWEST LEVEL – THAT IS FIRST PRODUCE THE SUB ASSEMBLIES. 

 LOWEST LEVEL FACTORY MADE ITEM IS PRODUCED FIRST AND THEN THE NEXT UPPER LEVEL ITEM.

 3.

 Transfer items required to produce the SGF (semi-finished goods).

For making cable plate top user will have to issue the child item, i.e. MS bright round section.

 

Use the menu option in inventory transaction - > 

‘STC with Work order’ to issue material from stores to shop floor.

  

 

PRODUCTION ENTRY WILL CONSUME THE CHILD ITEMS

– MS BRIGHT AND PRODUCE THE FATHER ITEM – CABLE PLATE

Another example of production entry for SFG Parts:

 

 

1.3.          Production Module Reports

                       1.3.1.               Work Order  Register                                                                 

 Shows list of Work Order for a given period.

 

1.3.2.               Production Register                                                                  

Shows list of Production Entry for a given period.

 

---  End of note on the DNS ERP Production Module --


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