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ERP case study of Electronic Manufacturing Company.  Control Instrument.

This company is one of the leading manufacturers and exporters of world-class electronic instruments & electromechanical instruments, in Pune.  The brand is well known in India as well as in the global market because of its superior quality, technical superiority, precision electronic instruments, precision electromechanical instruments, performance, and durability.

Testimony video movie:

  • ERP user feedback. Director of a company shares his experience, before ERP implementation, during ERP implementation, and after ERP implementation.  "I can go home at six o'clock.

        Very good advice for SME. Dos and doníts for ERP users.

  • They manufacture variety of Electronic Instruments and Electromechanical Instruments, that includes Electronic Sensors, Indicators and Electromechanical Controllers for sensing Position, Oscillation, Rotational Speed, Linear speed, Displacement, Direction, Level, Weight, Humidity, Temperature, Pressure & Vibration. They also offer complete turnkey automation solutions. They design, install and commission complex data acquisition & control and automation package specially designed for their clients.

  • They have gained expertise in electronic instruments manufacturing, electromechanical instruments, Instrumentation, Electronic Drives, SCADA, EMS, PLC based & software based automation projects. We work for automation of forging, automobile, cement, Power Generation, Chemical and Steel Industry.

  • Necessary manufacturing, testing facilities, and quality control procedures are developed in-house.  They undertake turnkey projects in process automation & instrumentation.  About 3000 high quality products are offered to customers from the steel industry, cement industry, automotive, etc.

Issues & Challenges: Prior to implementation of ERP in this Company, the following issues and challenges of inefficiency exited:

                     Users working hard - late hours

                     Smoother and faster process flow

                     Efficient distribution of information

                     Decentralization of task & decision

                     Increased transparency and better control

                     Protection/ Security of data

                     Wastage, scrap, rejection

                     Integration of all departments

                     Cost control

                     Productivity through elimination of duplication

                     Inventory of raw materials

                     Delivery performance

                     Customer satisfaction

  • The Company manufactured many sophisticated items. One such item is shown below to give an idea of the final product of the Company:

  • Product: Electrical Panels as shown in figure above, Variable Frequency Drives and panels, Logic and Automation Panels.

         The customer master captures information such as 'which sales engineer will coordinate with which customer.

         The work order (job card) link with material issue from stores and the production ensures high level of material management.

         Top management involvement and necessary ERP training made the project a success.   ERP modules are deployed in various functions such as Marketing, Production, R & D and Finance.


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